01 · ManufacturingIllustrative scenario
A late casting order, caught before the housings ran out.
Industrial pumps · $80M revenue · 2 plants · 4,200 SKUs
- Exposure
- $126K
- Cost of action
- $4.2K
Without a control tower
- Supplier delay found when kit was incomplete
- Line idled two shifts
- Customers informed after the promise date
With WERISCO
- Late casting PO ranked first: 3 days of cover, arrival in 9
- Evidence on one line: stock, usage, cover, dates
- The team chose to expedite part of the order and resequence
